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Quality and Measurement

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Quality & Measurement Highly-accurate Manufacturing and Measurement To Ensure Quality

In Toolsong, we have always been – and always will be – committed to total customer satisfaction, from design, manufacturing, molding to customer service. Our quality commitment begins with dedicated technicians who have been cultivated by quality culture and stringently enforce quality policy every step of the way.

  • Good Quality

    Is from the MANUFACTURING PROCESS instead of INSPECTION.

    Several control points positioned throughout the manufacturing process to make sure the finished component is up to the highest level of standards.

    1. Single point management system ensures successful try outs and mold validation.
    2. Standardized manufacturing process flow and critical process control to ensure high accuracy.
    3. Highly-accurate measurements to ensure mold components.
    4. Strict inspection on cooling, electricity, oil and gas when assembling the molds.
    5. On-site tryouts and mold validation supported by experienced process engineers.
    6. All molds are CMM verified to assure quality and dimensional integrity, and are inspected prior to shipment.

Quality Control Capability

We established a Quality Management System that defines our quality control methods and standardize of our operation procedures. It helps us maximize productivity and quality while reducing both the lead time and costs to customers.

CMM LABORATORY

  • Portable Laser Scanning
  • CNC Coordinate Measuring Machine (CMM)
  • High Precision Projector
  • Salt Fog Testing Machine
  • Gauge Repeatability and Reproducibility (GRR)
  • Variety of Calibrated Gage, Calliper, Scales, Sclerometer

CAPABILITIES

  • PPAP (Preliminary Parts Approval Process)
  • APQP (Advanced Product Quality Planning)
  • FMEA (Failure Mode Effects Analysis)
  • Control Plan
  • Process Validation
  • Full Serialization, Lot Traceability